Modeling and experimental investigation of induction welding of thermoplastic composites and comparison with other welding processes

Modeling and experimental investigation of induction welding of thermoplastic composites and comparison with other welding processes

Gouin O'shaughnessey, P. (Ecole de Technologie Superieure (ETS))
Dube, M (Ecole de Technologie Superieure (ETS))
Villegas, I.F. (TU Delft Structural Integrity & Composites)

2016

A three-dimensional finite element model of the induction welding of carbon fiber/polyphenylene sulfide thermoplastic composites is developed. The model takes into account a stainless steel mesh heating element located at the interface of the two composite adherends to be welded. This heating element serves to localize the heating where it is needed most, i.e. at the weld interface. The magnetic, electrical, and thermal properties of the carbon fiber/polyphenylene sulfide composite and other materials are identified experimentally or estimated and implemented in the model. The model predicts the temperature–time curves during the heating of the composite and is used to define processing parameters leading to high-quality welded joints. The effect of the heating element size and input current on the thermal behavior is investigated, both experimentally and using the developed model. The welds quality is assessed through microscopic observations of the weld interfaces, mechanical testing, and observations of the fracture surfaces. A comparison with two other welding processes, namely resistance welding and ultrasonic welding is finally conducted.

Thermoplastic composites
joint/joining
finite element analysis
welding

http://resolver.tudelft.nl/uuid:53974fa8-4283-4217-a9f9-2e9af2d61b31

https://doi.org/10.1177/0021998315614991

0021-9983

Journal of Composite Materials, 50 (21), 2895-2910

pr

Institutional Repository

journal article

© 2016 P. Gouin O'shaughnessey, M Dube, I.F. Villegas